CBE695 Design Project II UITM Assignment Sample Malaysia

CBE695 Design Project II is an advanced course offered at the Universiti Teknologi MARA (UITM) for students pursuing a Bachelor’s degree in Chemical and Process Engineering. This course is designed to provide students with hands-on experience in designing, analyzing, and optimizing chemical processes and equipment.

The course is divided into two main components: design and simulation. In the design component, students work on a group project to design a chemical process plant from scratch, including selecting the appropriate equipment and optimizing process parameters. In the simulation component, students learn how to use industry-standard software to simulate and analyze the performance of their designed processes.

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Below, we will discuss some assignment briefs. These are:

Assignment Brief 1: Utilize the chemical and bioprocess engineering knowledge and principles in designing a bio-chemical plant, emphasize on equipment design comparable to industry.

Designing a bio-chemical plant involves applying chemical and bioprocess engineering principles to convert raw materials into valuable products. The process typically involves fermentation, purification, and recovery of the final product. Equipment design is a critical aspect of the plant design, as it determines the efficiency, safety, and cost-effectiveness of the process.

In this design, we will focus on the production of bioethanol from corn starch using a continuous fermentation process. The process involves the following steps:

Raw Material Handling and Preparation:

  1. The corn is first cleaned, sorted, and milled to produce cornmeal. The cornmeal is then mixed with water to form a slurry that is heated to liquefy the starch. The liquefied starch is then saccharified with enzymes to convert the starch into fermentable sugars.

Fermentation:

  1. The fermentable sugars are then fermented using yeast in a continuous fermentation process. The fermentation process is carried out in a series of fermenters connected in series, each with a volume of 100,000 liters. The fermenters are equipped with agitators, temperature sensors, pH sensors, and dissolved oxygen sensors to ensure optimal conditions for the yeast.

Purification:

  1. The fermented broth is then passed through a series of purification steps to separate the bioethanol from the other components. The first step is distillation, where the fermented broth is heated to separate the bioethanol from water and other impurities. The distillate is then passed through a molecular sieve to remove any remaining impurities.

Recovery:

  1. The final step is the recovery of the bioethanol from the purified product. The bioethanol is dehydrated using molecular sieves to increase the concentration of bioethanol to 99.5%. The bioethanol is then stored in tanks before being transported for further processing.

Equipment Design:

The equipment required for the bio-chemical plant includes:

  1. Milling equipment to grind the corn into cornmeal
  2. Liquefaction and saccharification vessels to convert the starch into fermentable sugars
  3. Fermenters with agitators, temperature sensors, pH sensors, and dissolved oxygen sensors to optimize the fermentation process
  4. Distillation columns to separate the bioethanol from water and other impurities
  5. Molecular sieves to purify the bioethanol
  6. Tanks to store the bioethanol

All equipment is made of stainless steel to ensure the process is sanitary and to prevent contamination. All equipment is designed with safety features such as pressure relief valves, alarms, and interlocks to prevent accidents.

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Assignment Brief 2: Apply the hands-on integration of the process plant, process control and instrumentation, process safety and process economic analysis.

To apply the hands-on integration of the process plant, process control and instrumentation, process safety and process economic analysis, we can consider the following steps:

  1. Process Plant Integration: We need to ensure that the process plant is designed and constructed to meet the specific requirements of the process. This includes selecting the appropriate equipment, materials and processes for the job, designing the layout and flow of the plant, and ensuring that all components work together seamlessly.
  2. Process Control and Instrumentation Integration: We need to ensure that the process control and instrumentation systems are integrated with the process plant. This includes selecting the appropriate control and instrumentation equipment, designing the control system architecture and ensuring that it is integrated with the process plant, and testing the system to ensure that it is functioning correctly.
  3. Process Safety Integration: We need to ensure that the process safety systems are integrated with the process plant and control systems. This includes identifying potential hazards and risks, implementing appropriate safety measures, and ensuring that all safety systems are functioning correctly.
  4. Process Economic Analysis Integration: We need to ensure that the process plant and control systems are designed to be cost-effective and to maximize profitability. This includes conducting a cost-benefit analysis to identify the most cost-effective design options, optimizing the use of resources and minimizing waste, and monitoring the performance of the process plant to ensure that it is meeting economic goals.

In summary, the hands-on integration of process plant, process control and instrumentation, process safety, and process economic analysis involves ensuring that all aspects of the process are designed, implemented, and optimized to work together seamlessly and to achieve the desired outcomes in terms of safety, efficiency, and profitability.

Assignment Brief 3: Design the integrated waste treatment plant in compliance with local legislation.

Designing an integrated waste treatment plant requires careful consideration of local legislation and regulations, as well as the unique needs and characteristics of the community and environment it serves. Here are some general steps to follow in designing an integrated waste treatment plant in compliance with local legislation:

  1. Conduct a feasibility study: Before designing an integrated waste treatment plant, it is important to conduct a feasibility study to determine the need, scope, and potential impact of the project. This study should consider the existing waste management infrastructure, waste composition and generation rates, environmental and health risks, and potential social and economic benefits.
  2. Determine the appropriate waste treatment technologies: Based on the findings of the feasibility study, choose the most appropriate waste treatment technologies for the specific types of waste that will be processed at the plant. Considerations include waste volume, toxicity, degradability, and recyclability.
  3. Choose a suitable location: The location of the integrated waste treatment plant should be carefully chosen to minimize environmental and health impacts on nearby communities and ecosystems. It should also be compliant with local zoning regulations and other land use restrictions.
  4. Obtain necessary permits and approvals: Before construction can begin, the integrated waste treatment plant must obtain all necessary permits and approvals from local and state regulatory agencies. This may include environmental permits, zoning permits, building permits, and health and safety permits.
  5. Design the plant layout and equipment: The plant layout and equipment should be designed to maximize efficiency and minimize waste generation and emissions. This includes the design of the waste storage, sorting, and treatment areas, as well as the equipment used for handling and processing the waste.
  6. Establish operating procedures and protocols: The integrated waste treatment plant must establish operating procedures and protocols that are compliant with local legislation and regulations. This includes protocols for waste handling, storage, sorting, treatment, and disposal, as well as procedures for monitoring and reporting on the plant’s environmental performance.
  7. Train staff: Once the integrated waste treatment plant is operational, all staff members should be trained on the operating procedures and protocols to ensure compliance with local legislation and regulations.
  8. Monitor and evaluate performance: The integrated waste treatment plant should establish a monitoring and evaluation system to track its environmental performance and ensure compliance with local legislation and regulations. This system should include regular inspections, monitoring of air and water quality, and reporting on the plant’s waste management activities to regulatory agencies and the public.

By following these steps, an integrated waste treatment plant can be designed and operated in compliance with local legislation and regulations, while also providing safe and effective waste management services to the community it serves.

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